Quasar 4000 Product FAQ
1. Is the Quasar method approved by the automotive OEMs and Tier 1s?
Quasar testing is performed by manufacturers supplying parts to all major OEMs and many Tier 1s. It is recognized as the preferred NDT method for many applications by several OEMs and Tier 1 suppliers.
2. What are the typical roadblocks to successful implementation?
The most significant impediment to success is a lack of plant management commitment to understanding the Quasar method and devoting the appropriate resources to the system's start up, maintenance, and operation.
3. What guarantee does Magnaflux Quasar provide? If it doesn't work, can I get my money back?
Magnaflux Quasar does not sell systems for "evaluation." Our systems are sold to test parts. We work with potential customers to make sure that the application is appropriate before the system is shipped. This includes no-charge "Quicklook" feasibility tests and in-plant runoffs.
It is critical that the customer define the testing requirements and the precise defects to be detected so that meaningful assessments can be done up-front. If this is done, the "doesn't work" situation never arises.
Magnaflux Quasar does provide a product warranty consistent with other manufacturers of similar systems. Magnaflux Quasar warrants its products to be free of manufacturing defects for one year and will repair or replace any component or system that fails in normal service during the warranty period. Quasar also provides rental systems to accommodate extended evaluation of the method at minimal risk to the customer.
4. What is the typical annual operating cost on the equipment?
Operating costs, particularly labor, depend on the application and the nature of the material handling associated with the system. Other expenses are negligible. A fully automated system can test small parts for a few cents per part. For larger parts, such as control arms, the cost is typically less than 10 cents per part.
5. What is the typical ROI or payback on the equipment?
Typical straight payback on a Quasar system ranges from 3 months to 1 year.
6. Does Quasar do the automated parts handling?
In some cases Magnaflux Quasar supplies parts handling, but this is usually provided by third parties who are familiar with the customer's plant and material handling equipment needs. Magnaflux Quasar provides extensive documentation of the material handling interface requirements as well as the required design and operating constraints for the Quasar system. Since there are no "standard" material handling systems for equipment loading and unloading, Magnaflux Quasar strongly suggests detailed discussion of customer automation requirements prior to sourcing any automation for a Quasar system. This prevents problems due to un-communicated assumptions.
7. What is the typical availability for your systems?
Magnaflux Quasar delivery is approximately 6 to 8 weeks for a standard system.